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New

cw series

Welding turnkey solution for any need

CW SERIES

Key Components

Elite Robots welding solution integrates proprietary hardware and software with interchange welding equipment from leading brands.
CPF10
Collaborative Robots
CS66 | CS612 | CS620
Magnetic Base
Supports flexible multi-angle installation.
• Max pull-off force per magnet: 180 kgf
• Shear force per magnet: 36 kgf
Interchangeable welding machine
Teach-Pendant
10. 1" full touch-screen
Movable quick-start/stop box
Emergency stop, start, stop, and simulation buttons
Flexible Workbench
Supports D16 aperture flexible fixtures
Interchangeable welding torch
Welding Copilot
MAIN FEATURES

Highlights

Flexible and multifunctional, Elite Robots' welding solution is perfectly suited to both large-scale production and HMLV manufacturing.

Optional Copilot

The optional integrated piloting tool allows for teach pendant-free programming via the proprietary welding application plug-in. It integrates six configurable function keys for program creation, new points generation, wire feeding, gas delivery, and program initialization. Enjoy rapid deployment and redeployment of your welding tasks!

Multiple Configurations

The modular designs of the CW Series supports various configurations depending on the user needs: dual/triple station, table-mounting, top-down welding and more. This gives the user extreme flexibility, allowing them to integrate the solution into any production line without disruption and to respond to different welding requirements.

Automatic programming

Integrated touch-sensing function (pictured) for auto-adjustment of the weld trajectory. Easy multi-layer configuration for automatic generation of each subsequent step based on the programmed offset of the first step, and adaptive computing of optimized multi-layer trajectories.

4 weaving modes: C-weaving, Elliptical weaving, Z-weaving, and T-weaving.

350/500A output, air/water cooling

The integration of Elite Robots’ proprietary hardware and software with equipment from leading welding companies (350A/500A welding machines; air/water-cooled welding torches) creates multiple combinations to suit different needs. Supports equipment from all major brands in the welding industry.

Here, equilibrium isn't just a philosophy

Feasibility

At ELITE ROBOTS, as a team, we collaboratively address challenges and consistently expand our collective expertise, which is instrumental in assessing the feasibility of our projects. We provide mutual support and motivation, leveraging our past experiences to drive innovation and ongoing enhancement.

Through unwavering determination and the exchange of knowledge, we strive to develop the advanced cobot technologies that drive progress and empower industries across the globe.

WATCH THE SOLUTION AT WORK

Optional proprietary Copilot

The Elite Robots’ optional piloting tool allows for easy manual programming of the weld trajectory in any directions (x - y - z). Six integrated function keys for: 1) program creation; 2) new point generation; 3) wire feeding; 4) gas delivery; 6) program initialization. Supports user extra-development for easy customization.

Advanced SW Interface

Embedded proprietary welding application wizard with user-friendly graphical UI. 4 selectable weaving modes: C-weaving, Elliptical weaving, Z-weaving, and T-weaving. Easy multi-layer configuration. Compatible with multiple welding brands. Supports the development of custom plugins.

WIDE SELECTION

Multiple Configurations

The combination between the Elite Robots’ cobots and the hardware equipment from leading welding manufacturers creates multiple variants to suit different needs.
6-20
kg
30-500
amps
Water
cooling
Welding Machine:
Megmeet DEX2 500MPR
6-20
kg
30-500
amps
Water
cooling
Welding Machine:
Megmeet Aksen Nova 500
6-20
kg
60-350
amps
Air
cooling
Welding Machine:
Aotai MAG350PRO Plus
6-20
kg
30-500
amps
Water
cooling
Welding Machine:
Aotai NBC 500RP Plus
Main features and characteristics

Specification

Spec Parameter

Payload 6 kg

Radius 914 mm

Repeatability±0.03mm

Joints rotation (J1-J6) ±360°

Max TCP Speed2.8 m/s

IP ratingIP65 (optional IP68)

Temperature range-10~50℃

Typical power usage 250w

Mounting Table-mounting / Top-down welding

Tool I/O ports & supply 1 AI, 1 AO | 0 / 12V / 24V; 3A / 2A / 1A | RS485

Footprint150 mm

Self-weight 20 kg

Cable length5.5 m

ProgrammingPython-script, free-drag / offline / remote programming

Spec Parameter

Payload 12 kg

Radius 1304 mm

Repeatability±0.05mm

Joints rotation (J1-J6)±360°

Max TCP Speed3.4 m/s

IP ratingIP65 (optional IP68)

Temperature range-10~50℃

Typical power usage 435w

Mounting Table-mounting / Top-down welding

Tool I/O ports & supply 1 AI, 1 AO | 0 / 12V / 24V; 3A / 2A / 1A | RS485

Footprint190 mm

Self-weight34 kg

Cable length5.5 m

ProgrammingPython-script, free-drag / offline / remote programming

Spec Parameter

Payload 20 kg

Radius 1800 mm

Repeatability±0.1mm

Joints rotation (J1-J6)±360°

Max TCP Speed3.9 m/s

IP ratingIP65 (optional IP68)

Temperature range-10~50℃

Typical power usage 625w

Mounting Table-mounting / Top-down welding

Tool I/O ports & supply 1 AI, 1 AO | 0 / 12V / 24V; 3A / 2A / 1A | RS485

Footprint240 mm

Self-weight60 kg

Cable length5.5 m

ProgrammingPython-script, free-drag / offline / remote programming

Spec Parameter

Duty cycle 100% @ 500A

Rated current range 30-500A

Set voltage range 15.5–39V

Main features DC, low spatter, critical pulse

Typical welding plateCarbon steel, ordinary low-alloysteel, galvanized sheet, stainless steel 2.5mm and above

Recommended forConstruction, machinery, steel,automotive and other vehicles,containers, energy industry.

Spec Parameter

Duty cycle 100% @ 500A

Rated current range 30-500A

Set voltage range 12–45V

Main featuresDC, short arc pulse, constantpenetration

Typical welding plateCarbon steel, ordinary low-alloysteel, galvanized sheet, stainless steel 2.5mm and above

Recommended forConstruction, machinery, steel.

Spec Parameter

Duty cycle 100%

Rated current range 60-350A

Set voltage range 17-31.5V

Main featuresUltra-low spatter, ultra-short arcpulse, constant penetration

Typical welding plateCarbon steel, ordinary low-alloysteel, galvanized sheet, stainless steel 0.7-8mm

Recommended forConstruction, machinery, steel,auto parts, and more.

Spec Parameter

Duty cycle 100%

Rated current range 30-500A

Set voltage range 15.5-39V

Main featuresFast pulse

Typical welding plateCarbon steel, ordinary low-alloysteel, galvanized sheet 8-15mm,stainless steel 8mm and above

Recommended forShipbuilding, wind turbineindustry, and more.

Spec Parameter

Rated current 500A

Duty cycle100%

Applicable Welding Wire0.8-1.6mm

Cooling method Water-cooled

Supports Copilot

Anti-collision sensor-

Compatible welding machinesMEGMEET DEX2 500MPR / Aksen Nova 500AOTAI NBC 500RP PLUS

Spec Parameter

Rated current 350A

Duty cycle100%

Applicable Welding Wire0.8-1.6mm

Cooling method Air-cooled

Supports Copilot

Anti-collision sensor-

Compatible welding machinesAOTAI MAG350PRO PLUS

Spec Parameter

Rated current 550A (w/ CO2); 500A (w/ mixed gas)

Duty cycle100%

Applicable Welding Wire0.8-1.6mm

Cooling method Water-cooled

Supports Copilot-

Anti-collision sensor

Compatible welding machinesMEGMEET DEX2 500MPR / Aksen Nova 500AOTAI NBC 500RP PLUS

Spec Parameter

Rated current 550A (w/ CO2); 350A (w/ mixed gas)

Duty cycle100%

Applicable Welding Wire0.8-1.6mm

Cooling method Air-cooled

Supports Copilot-

Anti-collision sensor

Compatible welding machinesMEGMEET DEX2 500MPR / Aksen Nova 500AOTAI NBC 500RP PLUS

Spec Parameter

Functions Wire cutting, lubricating oil spraying

Spec Parameter

Functions Wire cutting, lubricating oil spraying

What’s in the box

Optional Accessories

Cobot arm & Base

The latest arrival of Elite Robots collaborative robots family, the new CS Series, is a platform-level cobot based on a new

Copilot (optional)

The 8-pin connector with standard interface and the 4 configurable digital IO supporting NPN, PNP, and Push/Pull

Welding machine & torch

Designed in accordance with ISO 10218-1 and 13849-1, PLd Category 3 standards, the CS Series integrates over 20

Workstation & Controller

Designed in accordance with ISO 10218-1 and 13849-1, PLd Category 3 standards, the CS Series integrates over 20

WELDING BRANDS

High Compatibility

Whether you are a distributor, system integrator or EOM, take the first step toward a successful win-win cooperation and contact us.

Docs

Technical Documents

Download all our documents or select the relevant one from the drop-down menu below and get the most out of our products.
WATCH THE SOLUTION AT WORK

CW Series in Action

See the CW series in action in this internal demo, which highlights its quick and intuitive deployment thanks to Elite Robots' proprietary integrated Copilot. Easy to integrate into any production line thanks to its modular design, the CW series is the perfect choice for different types of production and industrial sectors.

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